全功能:
開孔檢測要求全覆蓋;
顯微直觀鋼網孔壁觀測;
階梯鋼網厚度直觀測量;
高精度張力測量方案;
全板開孔不良檢查;
高精度:
高精度測量設備理念設計;
大理石平臺、全鑄造龍門結構;
高精度、高速度光柵尺反饋定位;
3條光柵尺,全閉環(huán)坐標定位技術;
全板掃描檢測技術(針對鋼網多孔、破損、變形);
高分辨率進口相機、鏡頭;
工藝研究窗口:
虛擬印刷功能:
鋼網GERBER對比與分析;
PCB GERBER對比分析;
PCB 實物掃描與對比;
鋼網實物掃描、檢測、對比;
以上四點全照合對比分析;
規(guī)格參數:
全自動鋼網檢測機參數表 | ||||
序號 SN | 類型 Type | 項目 Item | 興華煒 Sinhovo | |
1 | 品牌 Brand | 研發(fā)時間 Time to market | 2011年世界首創(chuàng) The world's first in 2011 | |
2 | 檢測規(guī)格 Inspection specification | 型號名稱 Model | T80 | |
3 | 型號說明 | 500萬像素 標準型 | ||
4 | 檢測用途 Inspection purpose | 新鋼網開口精度、質量檢測、舊鋼網清洗效果檢測、異物檢測、張力測量、鋼網精度對比等 New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement | ||
5 | 檢測項目 Inspection content | 位置、尺寸、數量、異物、張力、毛刺、多孔 Position, size, precision, foreign body, tension, burr, porous | ||
6 | 整板多開孔檢查 Full board multi-hole inspection | 檢查整板多開孔 Full plate multi-hole inspection | ||
7 | 檢測速度 Inspection speed | 0.7~1s/FOV | ||
8 | 檢查精度 Inspection accuracy | 尺寸測量精度 Dimensional measurement accuracy | 6.9~8.6μm (相同F(xiàn)OV內解析度:0.345μm) 6.9~8.6μm (within the same FOV resolution: 0.345μm) (一個像素尺寸) | |
9 | 面積測量精度 Area measurement accuracy | <1%,GR&R<5% | ||
10 | 位置精度 Position accuracy | GR&R<5%,光柵尺分辨率±1μm、定位精度:±10μm GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm | ||
11 | 定位采樣位置 Locate the sampling location | 運動結構末端采樣 Moving structure end sampling | ||
12 | 電機定位方式 Motor positioning mode | 絕對靜止后采樣 Absolute static sampling | ||
13 | 張力檢測 Tension detection | 高精度張力計,任意多位置測試 精度: ±1N.cm,張力范圍:0~60N High-precision tensiometer, any multi-position Inspection Accuracy: ±1N.cm, tension range: 0~60N 使用設備內部自帶玻璃板校準和歸零(Calibration and zeroing using the built-in glass plate inside the device) | ||
14 | 最小檢測開口 Minimμm detection opening | 100μm * 100μm | ||
15 | 最小檢測間距 Minimum detection distance | 80μm | ||
16 | 最大檢測開口 Maximum detection opening | 10mm * 7mm (by 6.9μm) | ||
17 | 最大檢測開口數量 Maximum number of detection openings | 50萬 | ||
18 | 光學系統(tǒng) Optical system | 相機 Camera | 500萬像素相機 5 megapixel camera | |
19 | 鏡頭 Lens | 10M 定制雙側遠心光學鏡頭 10M custom double-sided telecentric optical lens | ||
20 | 頂部光源 Top lighting | 環(huán)形LED頂光,同軸LED光源 Ring LED top light, coaxial LED light source | ||
21 | 底部光源 Bottom lighting | 高功率綠色同軸LED燈 High power green light coaxial LED light | ||
22 | 分辨率 Resolution | 6.90~8.6μm /pixel | ||
23 | 設備測量分辨率 Equipment measurement resolution | 0.5μm | ||
24 | 自動激光對焦、測距 Automatic laser focus, ranging | 自動激光對焦測距功能 Automatic laser focus ranging function | ||
25 | FOV尺寸 FOV size | 16.9*13.9mm~22*17mm | ||
26 | 鋼網規(guī)格 Stencil specification | 最大網框尺寸 Maximμm frame size | 813*813*60mm以下 | |
27 | 最大測量范圍 Maximμm measurement range | 500*550mm | ||
28 | 設備規(guī)格 Equipment Specifications | 外觀尺寸(L*W*H)Dimensions | 1245*1330*1445mm(以最終實際為準) | |
29 | 重量 Weight | <1080KG | ||
30 | 設備結構 Equipment structure | 零零級大理石平臺+鑄造結構,高精度測量保證 High-precision marble platform + casting structure,High-precision measurement guarantee | ||
31 | 龍門結構 Gantry structure | 全鑄造龍門結構,壽命更好 Cast gantry structure for longer life | ||
32 | 傳動系統(tǒng) Transmission system | 直流電機+3光柵尺閉環(huán)控制、光柵尺分辨率±1μm DC motor + 3 Grating closed loop control、grating scale resolution ±1μm | ||
33 | 計算機 Computer | 操作系統(tǒng) Operating system | Windows 7/10 X64 專業(yè)版 Windows 7/10 X64 Professional Edition | |
34 | 電腦、顯示器 Computer monitor | E5 至強、32G、2TB+500G SSD、2G顯卡、22' LCD E5 Xeon、32G、2TB+500G 、22' LCD | ||
35 | 軟件功能 Software function | 編程方式 Programming mode | Gerber文件編程、CAD導入 Gerber file programming, CAD import | |
36 | Gerber file讀取時間 Gerber file read time | 20萬孔以內:5S | ||
37 | Gerber file操作響應時間 Gerber file operation response time | 20萬孔以內:0.3S | ||
38 | 編程時間 Programming time | 1萬孔以內:2~5分鐘 Within 10000 holes:2 to 5 minutes | ||
39 | 離線編程 Offline programming | 離線編程 Offline programming | ||
40 | 自動編程 Automatic programming | 具備自動編程及遠程自動編程功能 It has automatic programming and remote automatic programming functions | ||
41 | Gerber file | RS-274、RS-274X | ||
42 | 機種切換時間 Model switching time | 小于2分鐘,可按條碼/RF讀取程式 Less than 2 minutes, you can read the program by barcode/RF | ||
43 | 主要算法 Main algorithm | 通過MARK矯正計算坐標位置 用矢量圖像算法計算開口與實際Geber的幾何位置與尺寸差異等 Calculate coordinate position by MARK correction Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm | ||
44 | 設備測試模式 Device Inspection mode | 離線測試 Offline Inspection | ||
45 | 測試內容選擇 Inspection content selection | 可根據A/R , W/T 參數選擇測試內容、參數 Inspection content and parameters can be selected according to size, type, A/R, W/T parameters | ||
46 | 測試方式 Inspection method | 多種檢測模式與測試級別設定 不同元件可分組分級別單獨定義和測試,包含面積、尺寸、位置、張力等 Multiple detection modes and Inspection level settings Different components can be individually defined and Inspectioned at the component level,Including area, size, position, tension, etc | ||
47 | 檢測數據庫 Detection database | 保存程式名稱、條碼、操作人員、開孔面積,尺寸、坐標、偏移量,張力數據、圖片等 Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc. | ||
48 | 用戶權限 User rights | 可按客戶需求定義用戶權限級別 User privilege levels can be defined according to customer needs | ||
49 | 與公司內部系統(tǒng)串接 Connected to the company's internal system | 支持數據上傳,可按MES需求開放、定制數據接口、數據結構、通訊方式 Support data uploading, custom data interface, data structure, communication method as required | ||
50 | 鋼網條碼掃描功能 Stencil barcode scanning function | 通過掃描鋼網條碼讀取程式和管理數據 Reading programs and managing data by scanning steel mesh barcodes | ||
51 | 鋼網與PCB Gerber對比 Stencil Gerber contrast PCB Gerber function | 鋼網GERBER與PCB Gerber對比功能,可檢查鋼網GERBER正確性 Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER | ||
52 | 每片鋼網歷史記錄 Stencil history | 文件方式記錄測試過程和結果數據,且可離線查看測試結果 File mode records Inspection process and result data, and can view Inspection results offline | ||
53 | SPC 數據統(tǒng)計軟件 SPC data statistics software | 位置、面積、大小、SPC數據分析、匯總報告、CPK&Grr精度報告、散點圖、漲縮系數以及其他數據和圖表 Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts | ||
54 | 設備需求 條件 Equipment demand condition | 電壓 Voltage | AC 220V±10%(單相), 50/60Hz,1000VA AC 220V ± 10% (single phase), 50/60Hz, 1000VA | |
55 | 氣壓 Air pressure | 無需氣壓 No need for air pressure | ||
56 | 振動是否影響精度 Does vibration affect accuracy? | A級 50DB 以下振動不影響 Class A vibration below 50DB does not affect | ||
57 | 設備服務 Equipment service | 保修期限 Warranty period | 整機壹年保修 One year warranty | |
58 | 設備校正周期 Equipment calibration cycle | 一年一次或搬運設備后校正 Corrected after one year or after mobile device | ||
59 | 軟件升級服務 Software upgrade service | 標準測試軟件 終身免費升級 Standard software lifetime free upgrade | ||
60 | 服務支持 Service support | 7*24,4小時內響應 7*24, response within 4 hours | ||
61 | 備品倉庫 Spare parts warehouse | 深圳、蘇州、重慶備品倉庫 Shenzhen, Suzhou, Chongqing spare parts warehouse | ||
*因技術更新,以上參數可能與實際設備稍有差異,最終解釋權歸廠家所有。 * Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer. | ||||
選配項目 | ||||
1 | 選配功能和配置項目 Optional functions and configuration items | 開孔孔壁質量觀測 Open hole wall quality observation | 可選配 提供手動微觀觀測 Optiona Microscopic observation | |
2 | 鋼網、階梯鋼網厚度測量 Stencil and step Stencil thickness measurement | 可選配 半自動顯微直觀測量鋼網、階梯鋼網孔壁橫切面厚度、質量 最高檢測分辨率:0.4μm,測量精度:±4μm Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall Detection resolution: 0.4μm, measurement accuracy: ±4μm | ||
3 | 鋼網信息管理軟件系統(tǒng) Stencil Information Management Software System | 可選配,可達到鋼網的全鏈信息數據化、智能化的軟件管理,并可按要求修改與定制 Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required | ||
4 | 刮刀直線度檢查功能 Scraper straightness check function | 可選配 按刮刀型號、外形定制專用檢測治具 Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper |