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深圳市拓邦特機電有限公司

全自動鋼網檢測機T80
全自動鋼網檢測機T80,開孔檢測要求全覆蓋,高精度測量設備理念設計,虛擬印刷功能。

全功能:

開孔檢測要求全覆蓋;

顯微直觀鋼網孔壁觀測;

階梯鋼網厚度直觀測量;

高精度張力測量方案;

全板開孔不良檢查;


高精度:

高精度測量設備理念設計;

大理石平臺、全鑄造龍門結構;

高精度、高速度光柵尺反饋定位;

3條光柵尺,全閉環(huán)坐標定位技術;

全板掃描檢測技術(針對鋼網多孔、破損、變形);

高分辨率進口相機、鏡頭;


工藝研究窗口:

虛擬印刷功能:

鋼網GERBER對比與分析;

PCB GERBER對比分析;

PCB 實物掃描與對比;

鋼網實物掃描、檢測、對比;

以上四點全照合對比分析;


規(guī)格參數:

全自動鋼網檢測機參數表
Automatic Stencil inspection machine parameter table

序號

SN

類型

Type

項目

Item

興華煒

Sinhovo

1

品牌

Brand

研發(fā)時間

Time to market

2011年世界首創(chuàng)

The world's first in 2011

2

檢測規(guī)格

Inspection specification

型號名稱

Model

T80
3型號說明500萬像素 標準型
4

檢測用途

Inspection purpose

新鋼網開口精度、質量檢測、舊鋼網清洗效果檢測、異物檢測、張力測量、鋼網精度對比等

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

5

檢測項目

Inspection content

位置、尺寸、數量、異物、張力、毛刺、多孔

Position, size, precision, foreign body, tension, burr, porous

6

整板多開孔檢查

Full board multi-hole inspection

檢查整板多開孔

Full plate multi-hole inspection

7

檢測速度

Inspection speed

0.7~1s/FOV
8

檢查精度

Inspection accuracy

尺寸測量精度

Dimensional measurement accuracy

6.9~8.6μm (相同F(xiàn)OV內解析度:0.345μm)

6.9~8.6μm (within the same FOV resolution: 0.345μm)

(一個像素尺寸)

9

面積測量精度

Area measurement accuracy

<1%,GR&R<5%
10

位置精度

Position accuracy

GR&R<5%,光柵尺分辨率±1μm、定位精度:±10μm

GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm

11

定位采樣位置

Locate the sampling location

運動結構末端采樣

Moving structure end sampling

12

電機定位方式

Motor positioning mode

絕對靜止后采樣

Absolute static sampling

13

張力檢測

Tension detection

高精度張力計,任意多位置測試

精度: ±1N.cm,張力范圍:0~60N

High-precision tensiometer, any multi-position Inspection

Accuracy: ±1N.cm, tension range: 0~60N

使用設備內部自帶玻璃板校準和歸零(Calibration and zeroing using the built-in glass plate inside the device)

14

最小檢測開口

Minimμm detection opening

100μm * 100μm
15

最小檢測間距

Minimum detection distance

80μm
16

最大檢測開口

Maximum detection opening

10mm * 7mm  (by 6.9μm) 
17

最大檢測開口數量

Maximum number of detection openings

50萬
18

光學系統(tǒng)

Optical system

相機

Camera

500萬像素相機

5 megapixel  camera

19

鏡頭

Lens

10M 定制雙側遠心光學鏡頭

10M custom double-sided telecentric optical lens

20

頂部光源

Top lighting

環(huán)形LED頂光,同軸LED光源

Ring LED top light, coaxial LED light source

21

底部光源

Bottom lighting

高功率綠色同軸LED燈

High power green light coaxial LED light

22

分辨率

Resolution

6.90~8.6μm /pixel
23

設備測量分辨率

Equipment measurement resolution

0.5μm
24

自動激光對焦、測距

Automatic laser focus, ranging

 自動激光對焦測距功能

Automatic laser focus ranging function

25

FOV尺寸

FOV size

16.9*13.9mm~22*17mm
26

鋼網規(guī)格

Stencil specification

最大網框尺寸

Maximμm frame size

813*813*60mm以下
27

最大測量范圍

Maximμm measurement range

500*550mm
28

設備規(guī)格

Equipment Specifications

外觀尺寸(L*W*H)Dimensions1245*1330*1445mm(以最終實際為準)
29

重量

Weight

<1080KG
30

設備結構

Equipment structure

零零級大理石平臺+鑄造結構,高精度測量保證

High-precision marble platform + casting structure,High-precision measurement guarantee

31

龍門結構

Gantry structure

全鑄造龍門結構,壽命更好

Cast gantry structure for longer life

32

傳動系統(tǒng)

Transmission system

直流電機+3光柵尺閉環(huán)控制、光柵尺分辨率±1μm

DC motor + 3 Grating closed loop control、grating scale resolution ±1μm

33

計算機

Computer

操作系統(tǒng)

Operating system

Windows 7/10 X64 專業(yè)版

Windows 7/10 X64 Professional Edition

34

電腦、顯示器

Computer monitor

E5 至強、32G、2TB+500G SSD、2G顯卡、22' LCD

E5 Xeon、32G、2TB+500G 、22' LCD

35

軟件功能

Software function

編程方式

Programming mode

Gerber文件編程、CAD導入

Gerber file programming, CAD import

36

Gerber file讀取時間

Gerber file read time

20萬孔以內:5S
37

Gerber file操作響應時間

Gerber file operation response time

20萬孔以內:0.3S
38

編程時間

Programming time

1萬孔以內:2~5分鐘

Within 10000 holes:2 to 5 minutes

39

離線編程

Offline programming

離線編程

Offline programming

40

自動編程

Automatic programming

具備自動編程及遠程自動編程功能

It has automatic programming and remote automatic programming functions

41Gerber fileRS-274、RS-274X
42

機種切換時間

Model switching time

小于2分鐘,可按條碼/RF讀取程式

Less than 2 minutes, you can read the program by barcode/RF

43

主要算法

Main algorithm

通過MARK矯正計算坐標位置

用矢量圖像算法計算開口與實際Geber的幾何位置與尺寸差異等

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

44

設備測試模式

Device Inspection mode

離線測試

Offline Inspection

45

測試內容選擇

Inspection content selection

可根據A/R , W/T 參數選擇測試內容、參數

Inspection content and parameters can be selected according to size, type, A/R, W/T parameters

46

測試方式

Inspection method

多種檢測模式與測試級別設定

不同元件可分組分級別單獨定義和測試,包含面積、尺寸、位置、張力等

Multiple detection modes and Inspection level settings

Different components can be individually defined and Inspectioned at the component level,Including area, size, position, tension, etc

47

檢測數據庫

Detection database

保存程式名稱、條碼、操作人員、開孔面積,尺寸、坐標、偏移量,張力數據、圖片等

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

48

用戶權限

User rights

可按客戶需求定義用戶權限級別

User privilege levels can be defined according to customer needs

49

與公司內部系統(tǒng)串接

Connected to the company's internal system

支持數據上傳,可按MES需求開放、定制數據接口、數據結構、通訊方式

Support data uploading, custom data interface, data structure, communication method as required

50

鋼網條碼掃描功能

Stencil barcode scanning function

通過掃描鋼網條碼讀取程式和管理數據

Reading programs and managing data by scanning steel mesh barcodes

51

鋼網與PCB Gerber對比

Stencil Gerber contrast PCB Gerber function

鋼網GERBER與PCB Gerber對比功能,可檢查鋼網GERBER正確性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

52

每片鋼網歷史記錄

Stencil history

文件方式記錄測試過程和結果數據,且可離線查看測試結果

File mode records Inspection process and result data, and can view Inspection results offline

53

SPC 數據統(tǒng)計軟件

SPC data statistics software

位置、面積、大小、SPC數據分析、匯總報告、CPK&Grr精度報告、散點圖、漲縮系數以及其他數據和圖表

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

54

設備需求

條件

Equipment demand condition

電壓

Voltage

AC 220V±10%(單相), 50/60Hz,1000VA

AC 220V ± 10% (single phase), 50/60Hz, 1000VA

55

氣壓

Air pressure

無需氣壓

No need for air pressure

56

振動是否影響精度

Does vibration affect accuracy?

A級 50DB 以下振動不影響

Class A vibration below 50DB does not affect 

57

設備服務

Equipment service

保修期限

Warranty period

整機壹年保修

One year warranty

58

設備校正周期

Equipment calibration cycle

一年一次或搬運設備后校正

Corrected after one year or after mobile device

59

軟件升級服務

Software upgrade service

標準測試軟件 終身免費升級

Standard software lifetime free upgrade

60

服務支持

Service support

7*24,4小時內響應

7*24, response within 4 hours

61

備品倉庫

Spare parts warehouse

深圳、蘇州、重慶備品倉庫

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因技術更新,以上參數可能與實際設備稍有差異,最終解釋權歸廠家所有。

* Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer.

選配項目
1

選配功能和配置項目

Optional functions and configuration items

開孔孔壁質量觀測

Open hole wall quality observation

可選配 提供手動微觀觀測

Optiona Microscopic observation

2

鋼網、階梯鋼網厚度測量

Stencil and step Stencil thickness measurement

可選配 半自動顯微直觀測量鋼網、階梯鋼網孔壁橫切面厚度、質量

最高檢測分辨率:0.4μm,測量精度:±4μm

Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall

Detection resolution: 0.4μm, measurement accuracy: ±4μm

3

鋼網信息管理軟件系統(tǒng)

Stencil Information Management Software System

可選配,可達到鋼網的全鏈信息數據化、智能化的軟件管理,并可按要求修改與定制

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

4

刮刀直線度檢查功能

Scraper straightness check function

可選配 按刮刀型號、外形定制專用檢測治具

Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper


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